Woven Gabion Mesh Manufacturer for Gabion Box, Retaining Wall & Erosion Control Solutions

 

 

Hebei Tengshan is a professional wire mesh manufacturer providing durable gabion solutions for civil engineering, water protection, slope stabilization, landscaping, and infrastructure projects. Our Woven Gabion Mesh is made from galvanized steel wire, Galfan wire, and PVC coated wire, offering excellent corrosion resistance, flexibility, and long service life.

 

 
  • Gabion Box

    Gabion Box is a double-twisted hexagonal wire mesh container designed for civil engineering, erosion control, and structural protection applications. Filled with stones on-site, it forms flexible,

  • Gabion Wire Mesh

    Gabion wire mesh is a double-twisted hexagonal steel mesh system designed for manufacturing gabion baskets, mechanically stabilized earth (MSE) walls, reinforced soil slopes (RSS), and erosion

  • Terra Mesh Mattress for Channel Lining

    Terra Mesh Mattress is a double-twisted wire mesh system for channel lining, riverbank protection, and reinforced soil applications. Manufactured from galvanized or PoliMac polymer-coated steel wire,

  • Low Carbon Steel Gabion Basket

    Low Carbon Steel Gabion Basket is a durable double-twisted hexagonal wire mesh container manufactured from high-quality low carbon steel wire. Filled with stones on-site, it forms flexible and

  • Gabion Box for Retaining Walls

    Gabion Box for Retaining Walls is manufactured from double-twisted hexagonal steel wire mesh and assembled into compartmented baskets for stone filling.

  • Pvc Coated Gabion Box

    PVC Coated Gabion Box is manufactured from double-twisted hexagonal steel wire mesh woven with galvanized or Zn-Al alloy wire and protected with a durable PVC coating.

  • Heavy Duty Gabion Box for Erosion Control

    Heavy-Duty Gabion Box for Erosion Control is manufactured from double-twisted hexagonal steel wire mesh and assembled into compartmented baskets for stone filling. Designed for erosion control,

  • Stone Filled Gabion Box for Landscaping

    Stone Filled Gabion Box for Landscaping is a decorative and functional wire mesh structure designed for gardens, outdoor spaces, and landscape projects. Made from corrosion-resistant steel wire and

  • Hexagonal Wire Gabion Basket

    Hexagonal Wire Gabion Basket is a double-twisted hexagonal wire mesh container designed for civil engineering and erosion control applications. Filled with stones on-site, it forms flexible,

  • Gabion Basket For River Bank Protection

    Gabion Basket for River Bank Protection is a stone-filled double-twisted wire mesh structure designed for riverbank stabilization and erosion control. Its flexible and permeable design allows water

  • Pvc Coated Terra Mesh

    PVC Coated Terra Mesh is a double-twisted wire mesh system designed for retaining walls, riverbank protection, and reinforced soil structures. Protected with a durable PVC or PoliMac polymer coating,

  • Gabion Basket Retaining Wall

    Gabion Basket Retaining Wall is a flexible gravity-based retaining system made from double-twisted hexagonal wire mesh cages filled with stones. Designed for soil retention, erosion control, and

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PVC coated gabion box

 

What Is Woven Gabion Mesh?

Woven Gabion Mesh is a flexible, double-twisted hexagonal wire mesh structure. It is specifically designed to be assembled into high-strength cages, baskets, and mattresses that are filled with natural stone or rock on-site.
This combination of flexible double-twisted steel wire and dense stone fill creates a highly permeable, monolithic structure. Unlike rigid concrete, woven gabion systems allow water to pass through naturally, completely eliminating hydrostatic pressure build-up while offering supreme ground stabilization and soil erosion control.

 

 

Three Core Components of a High-Performance Gabion System

 

 

Engineered Steel Wire Materials

We offer three industry-standard wire coatings:
Galvanized Steel Wire: Excellent corrosion resistance and highly cost-effective; ideal for standard civil construction projects.
Galfan Coated Wire (Zn-Al Alloy): Provides up to 3 to 4 times the corrosion resistance of traditional galvanizing; recommended for high-moisture infrastructure and major hydraulic protection projects.
PVC/PE Coated Wire: Adds a thick, chemically resistant polymer layer over galvanized or Galfan wire; designed for marine environments, coastal protection, and aesthetic landscaping.

Double-Twisted Hexagonal Structure

Our double-twist weave prevents unraveling. If a single wire is cut or broken, the double-twisted configuration ensures the overall mesh structure remains stable and secure.

High-Density Stone Fill

Stone filling provides structural stability, natural drainage, and effective erosion control.

 

Technical Specifications

 

 

Parameter

Specification / Range

Compliance Standard

Product Name

Woven Gabion Mesh (Double-Twisted Hexagonal Wire Mesh)

ASTM A975 / EN 10223-3

Mesh Opening (Aperture)

60 x 80 mm, 80 x 100 mm, 100 x 120 mm (Custom sizes available)

EN 10223-3

Wire Diameter (Mesh Wire)

2.0 mm, 2.2 mm, 2.7 mm, 3.0 mm

ASTM A975

Wire Diameter (Selvedge Wire)

2.7 mm, 3.4 mm, 3.9 mm (Always thicker than mesh wire)

ASTM A975

Wire Diameter (Lacing Wire)

2.2 mm (Supplied for field assembly)

ASTM A975

Tensile Strength

350 to 500 N/mm² (Soft-temper steel wire)

BS 1052 / EN 10223-3

Steel Wire Elongation

≥ 10% to 12%

ASTM A370

Zinc Coating Weight

Min 215 g/m² to 290 g/m² (Depending on wire diameter)

ASTM A641 / EN 10244-2 Class A

Galfan Coating Weight

Min 215 g/m² to 290 g/m² (90% Zn - 10% Al or 95% Zn - 5% Al)

ASTM A856 / EN 10244-2

PVC Coating Thickness

0.5 mm nominal (0.38 mm minimum)

ASTM A975

Standard Box Sizes

2 x 1 x 1 m, 3 x 1 x 1 m, 4 x 1 x 1 m, 2 x 1 x 0.5 m (Customizable)

Project Specific

Standard Mattress Sizes

3 x 2 x 0.17 m, 4 x 2 x 0.23 m, 6 x 2 x 0.3 m (Customizable)

Project Specific

 

 

Our Complete Gabion Product Portfolio

 

 

Gabion Box & Gabion Basket

Our Gabion Boxes and Gabion Baskets are stone-filled woven wire mesh structures designed for retaining walls, riverbank protection, slope stabilization, road construction, and other civil engineering projects requiring flexible and durable protection systems.

PVC Coated Gabion Products & Terra Mesh Systems

Our PVC Coated Gabion Products and Terra Mesh Systems are specially designed for coastal areas, marine projects, and harsh environments where enhanced corrosion resistance, UV protection, and extended service life are required.

Reno Mattress & Terra Mesh Mattress

Our Reno Mattress and Terra Mesh Mattress are low-height, wide-area wire mesh protection systems used for riverbed stabilization, channel lining, dam and weir protection, and preventing scour caused by strong water flow.

 

Why Choose Tengshan for Your Infrastructure Projects?

Rigorous Quality Control:

Every batch undergoes comprehensive raw material testing, tensile strength analysis, and coating weight inspections before shipment.


OEM & Custom Engineering:

Tailored manufacturing to fit complex municipal, hydraulic, or roadside construction drawings.

33+ Years of Wire Mesh Expertise:

Since 1993, we have been delivering reliable, large-scale wire mesh solutions globally.

International Standards Compliance:

All of our woven gabion products are strictly manufactured in accordance with ASTM A975 and EN 10223-3 standards.

High-Performance Corrosion Protection:

We utilize advanced Galfan (Zn-5% Al-MM / Zn-10% Al-MM) and heavy-duty UV-stabilized PVC coatings to ensure structural lifespans of up to 120 years.

 

Quality Assurance & Manufacturing Process

As an ISO-certified manufacturer, Tengshan implements strict quality checkpoints at every phase of production:

Raw Material Inspection:

We verify steel wire tensile strength, elongation, and chemical composition directly from top-tier mills.

01

Drawing & Coating Control:

Coating weight (Zinc/Galfan thickness) is tested to ensure compliance with ASTM and EN standards.

02

Precision Mesh Weaving:

Computer-controlled weaving machines ensure precise hexagonal mesh openings and tight, uniform double twisting.

03

Dimensional Verification:

Every gabion basket and mattress is measured to guarantee perfect assembly and alignment in the field.

04

Secure Export Packing:

Units are hydraulically compressed, folded flat, and tightly bound with steel strapping onto heavy-duty pallets for safe international ocean transport.

05

 

 

FAQ

 

 

Q: What is the difference between Woven and Welded Gabions?

A: Woven gabions use flexible double-twisted hexagonal wire mesh, suitable for ground movement and large engineering projects. Welded gabions are more rigid and mainly used for landscaping and decorative applications.

Q: What is the service life of Woven Gabion Mesh?

A: Service life depends on coating type and environment. Galvanized wire can last 15–25 years, Galfan wire 50–80 years, and PVC coated Galfan wire can provide longer protection in harsh conditions.

Q: Can you customize gabions according to project requirements?

A: Yes. We provide OEM services with customized sizes, wire diameters, coating options, and production according to ASTM A975 or EN 10223-3 standards.

Q: What is your MOQ for custom gabion orders?

A: Our standard MOQ is 1,000 m² or one 20ft container. Trial orders can be discussed based on project requirements.

Q: How do you reduce shipping costs for bulk orders?

A: Gabions are flat-packed and compressed into compact bundles to maximize container loading efficiency and reduce transportation costs.

Q: Do you support third-party inspections?

A:  Yes. We welcome inspections from SGS, TÜV, BV, or other appointed inspection companies before shipment.

Q: Can you provide samples for project approval?

A: Yes. We provide mesh samples for testing and engineer approval.

Q: What is the production time for large orders?

A: A 50,000 m² order usually requires around 15–20 business days, depending on specifications and production schedule.

Q: Do you offer customized packaging and labeling?

A: Yes. We provide OEM packaging, custom labels, and color-coded tags according to customer requirements.

Q: Do you provide material certificates?

A: Yes. We provide Mill Test Certificates (MTC) and coating inspection documents with shipments.

Q: What payment terms do you accept?

A: Standard terms are 30% T/T deposit and 70% balance before shipment. L/C at sight is also available for qualified projects.

Q: Do you provide installation support?

A: Yes. We provide installation guides, technical documents, and remote support for project teams.

Q: How do you prevent PVC coating from cracking?

A: We use high-quality UV-resistant PVC coating designed to remain flexible during wire twisting and installation.

With abundant experience, we are one of the most professional woven gabion mesh manufacturers and suppliers in China. Please feel free to buy advanced woven gabion mesh made in China here from our factory. Quality products and reasonable price are available.

Gabion Basket Retaining Wall, Gabion Box, Low Carbon Steel Gabion Basket
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